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The Return of the Old-school Mortiser by Christopher Schwarz. Copyright 2006. Originally appeared in the Fine Tool Journal

 

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Ray Iles revives a long-vanished, traditional mortising chisel.

With all the fancy steels and CNC equipment available these days, it's both amusing and pathetic that some toolmakers cannot manufacture a functional hand tool. The problem, I believe, is a phenomenon called "photocopying."

Photocopying is when a toolmaker creates something that looks like a bevel-edge chisel you'd see in a catalog, but the chisel lacks critical details that make it do chisel-like things. And with each generation of tool, the photocopy degrades in quality until you finally find it in the home center's tool crib by the laser levels.

Chances are the unbeveled side of the tool will be horribly out-of-flat. The chisel's side bevels will be entirely too thick to allow the tool to cut a dovetail. The handle will have the silhouette of a wooden handle, but it will be made with a heavy plastic, making the chisel too top-heavy to control when holding the tool by the blade.

So it's no small wonder that beginners get frustrated when their home-center chisels don't work. After a failed chisel session, beginners either turn to old chisels that were made correctly, or perhaps they find one of the few modern makers that haven't forgotten how to make a chisel, or they give up on handwork.

One of the most egregiously photocopied tools has been mortising chisels.  Many of these modern tools are misnamed, missing features, poorly manufactured and difficult to use.  But now an English toolmaker with his family roots deep in Sheffield has recently started making mortising chisels that are a revelation. 

The tools plunge into hardwoods like an Olympic diver through water, and they lever out waste like an electric crowbar.  They work because Ray Iles has paid attention to every single detail found on the old English mortising chisels, and he took no shortcuts.

 

The Ray Iles mortising chisels revive a pattern of tool that has been lost for decades. They work remarkably well, outcutting other chisels and even giving a hollow-chisel mortiser a run for its money.

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