|
Learn How. Discover Why. Build Better. - Christopher Schwarz
|
|
The Curious Scrub Plane
by Christopher
Schwarz
Copyright
2006. This article originally appeared in the
Fine
Tool Journal |
|
3 of 3
 |
Sharpening a Radically Curved Blade
Most sharpening maestros recommend
you sharpen a scrub blade freehand and rock the curved edge on
the sharpening stone. I did this for years, and then I got
a bit wiser. The real trick is to make a concave sharpening
surface that complements the radius of the cutting edge.
This is easier than it sounds thanks to sandpaper sharpening
technology. The fastest and most accurate way to sharpen a
convex blade is to make a curved “sanding fid.” A fid is
essentially a shaped piece of wood with sandpaper stuck to it.
Then you clamp the blade upright in a vise and work the curved
edge with your fids.
|
Making the fids is easy.
With your scrub plane straight out of the box, set it to
take a light cut. Clamp a fence to a piece of
softwood scrap, much like you would create a fence for a
dado plane to ride against. Press your scrub plane
against the fence and make a few passes until it stops
to cut the softwood.
Extend the iron out a bit
more and make a few more passes. Repeat this
circular process using you have created a trench that is
almost 1-1/2” wide. Now rip the softwood scrap so
it’s about 3/4” wide. Crosscut a couple 5” lengths
off your fid and adhere some PSA sandpaper to each
curved face. I’ve had the most luck with the
15-micron paper and the 5-micron paper. (Both
grits are available from Lee Valley Tools,
800-871-8158).
Clamp your iron straight up
in your vise and work the edge with your fid until you
turn a wire edge on the unbeveled face of the blade. |
|

To make a sanding fid, first cut a trench in some softwood
with the plane guided by a temporary fence. Then rip the
curved shape from the board. |
|

Stick adhesive-backed sandpaper to the curved
portion of your fid and mark the grit on the wood – you
should be able to get at least 10 sharpening out of this
fid before replacing the paper.
|
|
Remove this wire edge on your
polishing stone and keep sharpening until you get a smooth and
sharp edge without and snags on the edge, which can be detected
by running a thumbnail lightly across the edge.

Secure the iron upright in a vise and work the edge with
your fids. Start with the coarse grits and work up to the finer
grits.
|
And Then to Business
Once you start working with a scrub
plane you realize why they are so popular. They are a
blast to use. Using a smooth plane seems fussy and slow
once you’ve reduced a board in thickness with a scrub. It
can be done by working diagonally across a face one way and back
the other way. Then check your work with winding sticks
and go after the high spots on the face. When the board
won’t rock when this scrubbed face is pressed to the benchtop,
you’re ready to move on to the jointer plane.
This is a useful skill – even today
– when dealing with boards that are too wide for your jointer or
planer. Instead of ripping them into narrower widths (a
crime, really), you can true up your wide boards to make
impressive tabletops or door panels.
And though I do regularly use my
scrub for this sort of operation, I’ve found that my fore plane
(a beat-up Stanley No. 5) is more reliable at truing a board’s
face. The longer sole of the fore plane is one of its
assets. I also use the scrub to simply texture surfaces
before finishing. With a sharp iron and a steady hand, you can
produce a regularly scalloped surface with a scrub plane.
It can create a rustic look, and can even be successfully used
in contemporary furniture. Another fine use for the tool
is in removing the backsides of baseboard moulding to fit it
against a less-than-stellar drywalling job. I found out
this excellent use for the tool when trimming out an addition to
our house a few years ago.
But then there’s the matter of the
scrub plane’s true mission in life. Could it be a good
tool for reducing a board’s width? Is it a ripping plane?
Intrigued, I fixed a long length of framing lumber to my bench
and tried to remove 1/4” from the edge. Removing that
amount of wood from an 8’-long 2 x 12 would be a good deal of
effort with a rip saw.
The scrub did the job remarkably
well, especially when I didn’t try to use the tool like a
jointer plane. Instead of taking a long continuous pass on the
edge, I started at the left end of the board and took short,
choppy strokes to get down to my scribe line. It was indeed
faster than any ripsaw I’ve used and was on par with the stock
removal rate of a drawknife (but with more control). I’m
not ready to call this mystery solved. But I am going to start
collecting some more books on early 20th century house
carpentry.
Maybe they will help reveal the true nature of
this aggressive and durable plane.
Christopher Schwarz is the editor
of Popular Woodworking magazine and a contributing
editor to the Fine Tool Journal. He also teaches
woodworking classes in hand-tool fundamentals.
|
|
|
|
3 of 3
 |