Learn How. Discover Why. Build Better. - Christopher Schwarz


Chairmaking Tools by Christopher Schwarz
Copyright 2006. This article originally appeared in the Fine Tool Journal

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Both Lie-Nielsen and VERITAS decided to make shaves that had characteristics of a high-quality bench plane. The bedding surface for the iron is fully machined and dead flat. The lever caps that secure the iron are heavy and machined on the underside to assist in keeping the iron rock steady. And the tools are substantially heavier than most vintage versions.

VERITAS offers a variety of spokeshaves, including its low-angle shave, which resembles the wooden-bodied shaves common in the 19th century.  The three iron shaves have blade adjustment wheels and different soles: flat, rounded front to back and concave.  Lie-Nielsen offers two spokeshave bodies – a smaller one and the larger Boggs shave - that are both available with soles that are either flat or rounded from front to back.

 

Some of these improvements are great, but some of them get in the way of chairmaking. Except for one VERITAS shave with an adjustable mouth, all of the shaves produced by these two companies have very tight throats. I suspect this is a nod to the marketplace. Woodworkers seem obsessed with the size of the mouth of their bench planes, and so it’s no wonder that they’d expect the same from their spokeshaves.

But in chairmaking and woodworking, you regularly need to hog off a lot of material in a hurry. The tight throat of these shaves will not pass a thick shaving. And so you are faced with a choice. You can file open the mouth of your fancy new shave, or you can do what I did: Buy a decent vintage shave (a $15 investment) to use for rough shaping and save your premium tool for the finish cuts.

Likewise, the heavy lever caps of these premium tools tend to create a smaller escapement for shavings, and so the tools clog more easily than they should, especially in heavy cuts. I solved this problem by filing and polishing the front edge of the lever cap. It’s a five-minute job and now shavings shoot out of my tools.

Aside from these similar quirks, the shaves from Lie-Nielsen and VERITAS have some significant differences. The three iron-bodied VERITAS spokeshaves all feature blade adjusters that allow you to tweak your cut on the left and right side of the mouth. Woodworkers who are new to the spokeshave will find the brass adjustment wheels a nice feature, particularly with the shave that has a concave sole. There is a lot of interesting geometry going on at the mouth of this tool, and the adjuster helps you get a handle on it.

 

I have only two criticisms of the VERITAS iron-bodied shaves.  I think the knob that secures the lever cap is a bit small.  I wish it were a bit larger in diameter and a little thicker to make it easier to turn.  Also, the African rosewood handles of my VERITAS shaves come unscrewed occasionally during heavy use. This is the downside to one of the nice features of this line of tools. 

VERITAS offers inexpensive kits that let you attach custom handles to these tools with a threaded hanger bolt, which screws into the ductile iron casting. However, sometimes during cuts with a lot of twisting, a handle will work loose. In all, these are minor quibbles about an excellent set of tools.

 

The throat of these shaves is extremely tight and it can be impossible to take a heavy cut without the throat clogging. Filing and polishing the lever cap helps the shavings pass out of the throat and is a useful modification.

Lie-Nielsen offers two types of spokeshaves: a small gem-like bronze-bodied tool based on a Preston model and a beefy bronze shave with wooden handles that was designed with the assistance of chairmaker Brian Boggs. The small shave is designed for delicate work, and so I reserve it for the final detailing of edges.

The Boggs shave, on the other hand, is designed for war. Its iron is secured by two stout brass thumbscrews and a lever cap that is fully machined on the underside. Once you secure the iron, it holds its setting quite well. My only complaint about both Lie-Nielsen shaves is that they require a degree of skill to set because neither has an adjuster. You change the position of the iron with small hammer taps or by trial-and-error. Place the tool on a flat surface. With the fingers on one hand, hold the tool down and put a little pressure on the back of the iron. With your other hand, tighten the thumbscrews bit by bit, left and right, until they cinch up.

The depth projection is controlled by how much finger pressure you exert and where you exert it. After an afternoon of practice you’ll get it.

After more than a year of using both brands of tools, I find they perform similarly. I think the Boggs shave is more balanced and finished to a higher degree. But the VERITAS's adjustment mechanism makes the tool easier to set, especially after I spend a month or two away from my spokeshaves. If I had to have one set of tools, I’d probably purchase the VERITAS concave spokeshave, the Boggs shave with the flat sole and roll the dice when it came time to buy one with a curved sole.

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